r9100b 图
r9100
r9100b 图
r9100

Seamark Full Automatic Visual Alignment BGA Rework Station ZM-R9100

Seamark ZM-R9100 is a large-scale multifunctional precision intelligentrework station suitable for fully automatic rework of varioussurface mount devices on PCB boards. lt adopts high-precisionvisual cameras and independent temperature controltechnology, and automatically aligns through the equipmentvision system to achieve rework actions such as disassembly,desoldering, dipping solder paste, mounting, and soldering. ltalso includes functions such as automatic cleaning ofdesoldering suction nozzles, automatic collection of tin slag, andsupport for continuous and rapid work mode after fixingfixtures; The equipment can be integrated with MES software(optional)to achieve functions such as temperature curveanalysis with S/N as the traceability condition.

Descriptions
key features
Non-Contact Tin Removal
Utilizing high-precision weight sensors and high-pressure gas assistance, noncontact solder removal is achieved, minimizing the risk of BGA damage or padabrasion during the desoldering process. The system also supports rapid generationof solder removal paths without the need for Gerber files.
Large-Field High-Resolution CCD Visual System
Equipped with a 5-megapixel top camera and a 12-megapixel bottom camera, theresolution is 0.015mm/pixel with a field of view of 39mm x 29mm for the topcamera and 0.015mm/pixel with a 49mm x 37mm field of view for the bottomcamera. The system uses proprietary control software and algorithms, ensuringhigh alignment accuracy and a high degree of automation. For the same PCB andcomponent positions, only the initial alignment is needed; subsequent repairs canbe performed with a single-click rework.
Four Independent Preheating Platforms
The device features four independent preheating and heating platforms: an upperde-soldering platform, an upper solder removal platform, a lower heating platformand a mobile temperature zone. Each platform is equipped with a heating andtemperature control system, and all heating/preheating platforms and solderemoval heads use closed-loop temperature control for stable and accurate overaltemperature regulation
Safety Assurance
Strict standards are in place to ensure the yield of products and the safetyof operators. The device is equipped with a secondary light curtain forsafety, and each heating module has individual secondary protection. Thedownward pressing module is equipped with a weight sensor, and aldoors are fitted with limit switches. Alarms are triggered in case ofoverheating, personnel entering the work area, or exceeding positionlimits.
Technical parameters
Seamark Intelligent BGA Rework Station ZM-R9100
Model No.ZM-R9100
Power SupplyAC 380V ±10% 50/60Hz
PowerTotal Power 23KW; Upper Temperature Zone(2KW); Lower Temperature Zone(2KW); Preheating Temperature Zone(16KW); Desoldering Head (1 KW); Other Power(2KW)
PCB Size730*635mm(Max);10*10mm(Min)
BGA Chip Size120*120mm(Max);1*1mm(Min)
IR Temp. Zone Size695*590mm
Desoldering Head Heater Temperature≤600°C (Adjustable)
Tin Removal Residual Height≤15%
Tin Removal Residual Amount≤10%
Tin Removal NozzleDiameter Ф0.3mm-Ф3mm Replaceable
BGA Board DeformationFlatness≤0.15mm
Solder Ball Size0.2-0.76mm
Motion ControlX/Y/Z
External Temp. Sensor7 PCS
Control SystemIndustrial PC+Servo Motion Control System
Display System24″HD Display
Alignment System2 Million Visual Alignment System
Vacuum AdsorptionFull Automatic
Alignment Accuracy±0.025mm
Temp. ControlK-type Thermocouple(Closed-loop), Intelligent Temperature Compensation System with Accuracy Up to ±1°C
Feeding DeviceSemi-automatic
PositioningL-groove with Universal Fixture (Shaped Fixture Can Be Customized)
Upper Hot Air Max. Temperature≤ 450 °C
Moving Zone Max. Temperature≤ 450 °C
Preheating Zone Max. Temperature≤ 500 °C
Maximum Temperature of Desoldering Heating Tube≤600℃
Loading Capacity≤25KG
Machine DimensionsL1450*W1600*H1757mm
Machine Weight1205KG
Playwood DimensionsL1670*W1770*H2010mm
Packing Weight1365KG

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